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DAILY NEWS AND INFORMATION FOR THE GLOBAL GRID COMMUNITY /
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Systems/Enterprise:
BROOKS UNVEILS FACTORYworks3, INDUSTRY'S FIRST THIRD-GEN MES
Brooks Automation Inc, which develops and produces hardware, software and
systems to enable manufacturing efficiencies for the semiconductor and other
complex manufacturing industries, announced the release of Brooks
FACTORYworks3, the industry's first Third-Generation Manufacturing Execution
System (MES) software solution. By enabling continuous monitoring and active
management of manufacturing conditions as well as data and intelligence
sharing throughout all levels of the enterprise, FACTORYworks3 helps
manufacturers "sense, decide and respond" to environment changes and
exceptions in real time. Already deployed in more than 30 installations
globally, including multiple sites at Toshiba, UMC and Samsung, FACTORYworks3
has been proven to lower MES cost of ownership while shortening cycle times
and improving yields.
"Brooks FACTORYworks3 pioneers the next generation in MES," said Joe Bellini,
senior vice president of Software Systems Group at Brooks Automation.
"FACTORYworks3 provides 'always-on,' enterprise-wide data access and superior
analytics that enable manufacturers to adapt to changing conditions in real
time across a collaborative manufacturing environment. FACTORYworks3 is a
vital part of our customers' Supply Chain Execution, Closed Loop Automation,
Lean Manufacturing, and Enterprise Performance Management strategies."
HP Japan recently implemented FACTORYworks3 in three of Toshiba's primary
semiconductor plants as part of an ongoing project to renew the fabrication
process management systems of its semiconductor production lines.
"From the moment of implementation, we began to see the benefits of
FACTORYworks3's extensive features," stated Hiroyuki Kitagawa, Semiconductor
Service Group director at HP Japan. "From its rich out-of-the-box
functionality, to its ease of customization, to its open architecture for
strong integration with other systems, plants and partners, FACTORYworks3
distinguishes itself as a new type of MES that is intimately aligned with a
manufacturer's unique business processes. HP Japan will be implementing
FACTORYworks3 in a number of other Toshiba fabs in the future as a key
component of the company's drive toward real-time manufacturing productivity
and efficiency."
As the first third-generation MES, Brooks FACTORYworks3 leverages a Web-based
architecture and industry standard protocols to enable collaborative
manufacturing and supply chain execution. FACTORYworks3 also offers real-time
integration with top-to-bottom factory solutions -- from ERP systems to shop
floor equipment -- to unite manufacturing planning and execution. It is the
first MES to provide a comprehensive manufacturing application platform for
fully-integrated equipment maintenance management, corrective/preventative
action and tooling and container management. Additional features that
distinguish Brooks FACTORYworks3 as the first third-generation MES system
include:
Comprehensive, out-of-the-box functionality: FACTORYworks3 provides
modeling, process planning, WIP, inventory and order tracking, data collection
and analysis, equipment monitoring and work order dispatching. Packaged
business rules, comprehensive Web-based reporting and an intuitive operator
client reduce the configuration effort and set-up costs typically associated
with MES implementations.
- Advanced customization environment: Unlike earlier MES systems that
provided either robust functionality but difficult configuration or robust
toolkits but limited functionality, FACTORYworks3 enables manufacturers to
easily add to or extend the out-of-the-box capabilities provided with
customizable "snap-ins" to further reduce system integration costs.
- Multi-site manufacturing support: FACTORYworks3 provides enhanced
work-in-progress (WIP) and line management capabilities that allow for
advanced component-level tracking and shipping of lots and their history
between collaborative manufacturing lines.
- Industry-optimized data models: FACTORYworks3 supports the batch and
unit-based manufacturing models of the high tech, automotive, aerospace &
defense, and medical device industries.
- Web Services framework and powerful API's: FACTORYworks3 supports XML-
based communication with enterprise-wide systems regardless of data format or
platform, providing ease of integration with 3rd party and legacy
applications. Additionally, Web services-based reporting works seamlessly
with data warehouse technology to support enterprise-wide reporting on
real-time and historical data.
- Manufacturing Application Platform: FACTORYworks3 provides plug-and- play
access to other Brooks applications including Cornerstone for engineering data
analysis, SPACE for advanced statistical process control, iAutomate for tool
control, iProcess for process fault detection, and Alarm Manager for automated
system alerts.
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